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This precision-engineered TBP4 turbocharger serves as a direct, drop-in replacement for OEM part number 1118010-6DF, explicitly optimized for 220 HP and 260 HP commercial engines. Designed for uncompromising reliability, this high-performance unit guarantees seamless integration for large-scale procurement and commercial fleet maintenance programs. Sourced directly from a premier manufacturer and supplier of heavy-duty engine components, it ensures maximum supply chain efficiency, competitive advantage, and consistent availability for global distributors.
When it comes to maintaining the relentless momentum of heavy-duty commercial fleets, the heart of the engine demands uncompromising forced induction. The TBP4 turbocharger, specifically engineered for the 6DF series engines, delivers a palpable surge in power the moment the throttle is engaged. Running your hand along the meticulously cast iron housing, you can feel the industrial-grade, rugged texture that was explicitly designed to withstand extreme thermal stress and punishing environmental conditions. The unmistakable, high-pitched spooling sound of the compressor wheel signifies a massive volume of dense, oxygen-rich air being forced into the combustion chamber, transforming sluggish, heavy-load acceleration into authoritative, heavy-hauling capability.
By choosing this precision-crafted component, fleet operators and professional mechanics can instantly resolve critical issues related to power loss, excessive exhaust smoke, and poor fuel economy. The smooth, polished finish of the high-strength aluminum compressor wheel reflects a deep commitment to aerodynamic perfection, ensuring that every drop of fuel is utilized with maximum efficiency. This is not merely a replacement part; it is a vital mechanical upgrade that breathes new life into aging engines. It restores their original factory vigor, ensuring your commercial vehicles remain on the road, conquering steep inclines and generating revenue, rather than sitting idle in the repair bay waiting for inferior parts to be replaced.
To ensure complete transparency and assist our global procurement partners in verifying technical compatibility, we have detailed the exact engineering specifications of this turbocharger below. Every parameter listed reflects the rigorous standards maintained during our manufacturing process. From the specific aerospace-grade alloy compositions chosen for their thermal resilience to the precise horsepower ratings they support, these specifications guarantee that the turbocharger will perform flawlessly under heavy commercial loads. Please review the technical data carefully to confirm the exact match for your fleet maintenance protocols or distribution inventory requirements.
Product Name | Turbocharger |
|---|---|
Applicable Brand | FAW Jiefang Xichai |
Turbo Model | TBP4 |
Part Number (OEM) | 1118010-6DF |
Applicable Engine Model | 6DF Series |
Horsepower Rating | 220 HP / 260 HP |
Core Materials | K18/K418 high-temperature alloy turbine shaft, high-strength aluminum alloy compressor wheel, high-temperature resistant cast iron housing |
Cooling Method | Oil Cooled |
Dynamic Balancing | VSR high-speed dynamic balancing passed |
Product Condition | 100% New |
Equipping your commercial fleet with the right forced induction system is critical for maximizing operational uptime and overall profitability. This turbocharger is engineered to deliver exceptional reliability and performance, directly addressing the most common pain points experienced by heavy-duty truck operators and maintenance facilities.
Optimized Airflow Dynamics: The precisely machined compressor wheel geometry significantly reduces internal air turbulence, delivering a smoother, more consistent boost curve that drivers can actually feel when climbing steep grades under a full payload.
Thermal Shock Resistance: The robust housing materials dissipate extreme exhaust heat rapidly, preventing the dreaded warping or cracking that frequently plagues inferior aftermarket alternatives during long-haul, high-load operations.
Friction Reduction Technology: Advanced internal journal bearings and precisely calibrated oil passages ensure a constant hydrodynamic film, minimizing metal-to-metal contact, reducing spool-up lag, and significantly extending the lifespan of the rotating assembly.
Acoustic Refinement: Specifically engineered to minimize harsh whistling and mechanical vibration, providing a quieter, more comfortable cabin environment for long-haul drivers while indicating a perfectly balanced rotating core.
The foundation of any heavy-duty turbocharger lies in its metallurgy. We utilize aerospace-grade K18/K418 high-temperature alloys for the turbine rotor, paired with a highly heat-resistant cast iron housing. This combination is engineered to survive the most punishing environments.
Prevents structural deformation during prolonged high-temperature and high-pressure operations.
Eliminates the risk of catastrophic shaft fracture under heavy commercial loads.
Substantially extends the lifecycle of the component, reducing the frequency of replacements.
Perfectly calibrated for the 220 HP to 260 HP range, the TBP4 model transforms engine efficiency. By drastically improving intake volume and velocity, it ensures that the engine breathes effortlessly, which is vital for heavy hauling.
Delivers a noticeable enhancement in engine burst power and low-end torque.
Optimizes the air-to-fuel ratio, leading to more complete and efficient combustion.
Noticeably lowers overall fuel consumption and reduces harmful exhaust emissions, aiding in environmental compliance.
Time spent in the repair bay is money lost. As a true direct replacement part (OEM: 1118010-6DF), this unit is designed to flawlessly match the FAW Jiefang Xichai 6DF engine series without any need for fabrication or adjustments.
Features exact factory dimensions and precise mounting hole alignments.
Enables a rapid, non-destructive, bolt-on installation process.
Dramatically reduces labor hours and associated costs for repair shops and fleet maintenance crews.
Our production facilities represent the pinnacle of modern manufacturing. We leverage fully automated CNC machining centers to ensure microscopic precision across every single component we produce.
Every unit must pass a strict VSR (Vibration Sorting Rig) high-speed dynamic balancing test before approval.
Comprehensive air-tightness and pressurized oil leakage tests guarantee flawless sealing.
Manufactured under strict adherence to ISO/TS16949 quality management system certifications.
We understand that cross-border logistics can be brutal on heavy metal components. Therefore, we have engineered our packaging solutions to absorb shocks and prevent environmental damage during long transit times.
Utilizes extra-thick corrugated cartons or reinforced wooden crates tailored for international freight.
Includes comprehensive anti-rust treatments and moisture-barrier wrapping for maritime shipping.
Offers flexible OEM/ODM packaging services, allowing you to use neutral boxes or fully customized brand packaging.
Procuring parts internationally requires absolute trust, which is why we back our engineering with concrete guarantees and accessible expertise to eliminate any purchasing hesitation.
Provides a clear, straightforward warranty period (typically 6-12 months or specific mileage milestones).
Grants access to expert technical guidance and step-by-step troubleshooting support.
Features a streamlined, hassle-free after-sales claims mechanism to protect your investment.
Selecting the right manufacturing partner is just as crucial as selecting the right mechanical component. We understand the complex, high-stakes demands of large-scale procurement and continuous fleet maintenance, offering a seamless supply chain experience from our factory floor directly to your loading dock.
Direct-from-Factory Value: By eliminating unnecessary intermediaries, we provide highly competitive pricing structures that protect your operational profit margins without ever compromising on metallurgical quality or machining precision.
Consistent Inventory Availability: Our streamlined, high-capacity production capabilities ensure that even large volume orders are fulfilled promptly, preventing costly stockouts and keeping your distribution channels flowing smoothly.
Uncompromising Quality Assurance: Every single turbocharger is treated as a critical safety component, undergoing rigorous multi-stage inspections to guarantee a zero-defect rate upon arrival at your facility.
Dedicated Account Management: Our experienced technical sales team speaks your language, offering rapid, detailed responses to technical inquiries, logistics updates, and strategic procurement planning.
Vibration Sorting Rig (VSR) balancing is a critical quality control step where the assembled core is spun at speeds exceeding 100,000 RPM. This simulates real-world highway conditions to detect and eliminate microscopic imbalances.
Prevents premature bearing wear caused by high-frequency vibrations.
Ensures whisper-quiet operation and eliminates the risk of catastrophic wheel-to-housing contact.
Absolutely. The rigorous demands of hauling heavy freight up steep inclines generate immense exhaust gas temperatures. We specifically engineered this unit to thrive in those exact conditions.
The K18/K418 aerospace-grade alloy turbine shaft retains its tensile strength under extreme heat.
The heavy-duty cast iron housing prevents thermal warping, ensuring the internal clearances remain perfectly consistent.
Because this turbocharger relies entirely on the engine's oil system for both lubrication and cooling, maintaining oil quality is paramount to the survival of the hydrodynamic bearings.
Requires clean, high-grade commercial synthetic or synthetic-blend diesel engine oil.
Strict adherence to factory oil change intervals is mandatory to prevent oil coking within the turbo's narrow oil galleries.
No modifications are required whatsoever. We designed this turbocharger to be a true plug-and-play solution for professional mechanics, respecting the value of their time.
It is a 100% exact match for the OEM 1118010-6DF specifications.
All exhaust flanges, oil feed lines, and compressor discharge ports align perfectly with the factory hardware.
We treat packaging as a critical step in our manufacturing process. A perfectly built turbocharger is useless if it arrives damaged due to poor logistics handling.
Each unit is sealed in a volatile corrosion inhibitor (VCI) bag to prevent rust during humid maritime transit.
Components are suspended in custom-molded shock-absorbing foam within heavy-duty corrugated or reinforced wooden crates.
